Sr. Quality Engineer-Metrology

BioPharma Consulting JAD Group

View original posting

Work arrangement
On-site
Location
Houston, TX, US
Compensation
Not disclosed
Apply by
April 15, 2027

About this role

We are seeking a highly experiencedSenior Quality Engineerwith5+ years of expertise in metrology and calibration systemswithin a regulated manufacturing environment. The ideal candidate will be capable of assessing the current state of the calibration program, identifying compliance and technical gaps, performing risk‑based impact assessments, and leading a comprehensive remediation effort that withstands internal audits, customer audits, and regulatory inspections.

Key Responsibilities

  • Lead or support remediation of metrology and calibration programs in regulated industries (medical device, pharmaceutical, aerospace, etc.).
  • Conduct gap assessments, identify compliance deficiencies, and develop sustainable remediation plans.
  • Address audit observations, CAPAs, and regulatory findings related to calibration systems.
  • Improve calibration compliance, reduce overdue calibrations, and strengthen calibration governance.
  • Apply deep knowledge of dimensional metrology, measurement system analysis, and calibration principles.
  • Demonstrate strong understanding of measurement uncertainty, tolerance analysis, traceability, guard banding, and calibration intervals.
  • Perform fitness‑for‑use evaluations and apply decision rules (PAR, TMU, Z%, RSS guardbanding).
  • Support calibration and troubleshooting of equipment such as:
    • Ultrasonic welders
    • Pneumatic presses
    • Vision systems
    • Automated assembly cells
    • Injection molding equipment
    • Packaging equipment (FFS, band sealers, shuttle sealers)
    • CMMs
    • Force/torque systems
    • Leak and flow instruments
    • Environmental monitoring equipment
  • Evaluate out‑of‑tolerance (OOT) conditions and determine product/validation impact.
  • Ensure compliance with applicable standards and regulations, including:
    • ISO 13485
    • 21 CFR Part 820 / QMSR
    • ISO 17025 principles
    • 21 CFR Part 11 (as applicable)
    • Gage R&R and MSA methodologies
  • Author and revise calibration procedures, deviations, CAPAs, impact assessments, and risk assessments.
  • Support internal, customer, and regulatory audits.
  • Independently assess calibration events using risk‑based methodologies.
  • Conduct OOT/OOC impact assessments and analyze historical calibration data.
  • Apply statistical tools (Minitab or equivalent) to evaluate measurement trends and equipment performance.
  • Justify disposition decisions using objective evidence and scientific rationale.
  • Lead remediation and improvement initiatives across Engineering, Manufacturing, Validation, Laboratory Operations, and Quality.
  • Manage project timelines, prioritize activities, and ensure deliverables are met.
  • Train personnel, influence stakeholders, and implement lasting improvements to metrology processes and procedures.

Requirements

Qualifications

  • Bachelor’s degreein Engineering, Quality, Metrology, or a related technical discipline.
  • 5+ years of experiencein metrology, calibration systems, or equipment quality engineering within a regulated industry (medical device, pharmaceutical, biotech, aerospace, or similar).
  • Demonstrated experienceleading calibration program remediation, including gap assessments, CAPA execution, and audit response.
  • Strong technical expertise indimensional metrology, measurement system analysis (MSA), and calibration principles.
  • Advanced understanding of:
    • Measurement uncertainty
    • Tolerance analysis
    • Traceability
    • Guard banding
    • Calibration intervals
    • Fitness‑for‑use decision rules (PAR, TMU, Z%, RSS)
  • Hands-on experience with a wide range of manufacturing and inspection equipment, including:
    • Ultrasonic welders
    • Pneumatic presses
    • Vision systems
    • Automated assembly cells
    • Injection molding equipment
    • Packaging equipment (FFS, band sealers, shuttle sealers)
    • CMMs
    • Force/torque systems
    • Leak and flow instruments
    • Environmental monitoring equipment
  • Strong knowledge ofquality system regulations and standards, including:
    • ISO 13485
    • 21 CFR Part 820 / QMSR
    • ISO 17025 principles
    • 21 CFR Part 11 (as applicable)
    • Gage R&R and MSA methodologies
  • Proven ability to author and revisecalibration procedures, deviations, CAPAs, impact assessments, and risk assessments.
  • Experience supportinginternal, customer, and regulatory audits.
  • Strong analytical and statistical skills; proficiency withMinitabor equivalent tools.
  • Demonstrated ability to performOOT/OOC impact assessmentsand data‑driven decision making.
  • Strong project management skills with the ability tolead remediation efforts, prioritize tasks, and meet aggressive timelines.

Preferred Qualifications

  • Experience working inmedical device metrologyprograms.
  • Familiarity with cleanroom environments and standards:
    • ISO 9001
    • ISO 13485
    • ISO 17025
    • ISO 10012
    • ANSI/NCSL Z540

Benefits

  • Shift:Administrative
  • Contract Duration:12 months
  • Location:Onsite
Apply on employer site

You'll continue on the employer's careers page to submit your application.